Power Quality Monitoring Part 1: The Importance of Standards-Compliant Power Quality Measurements
This article discusses the importance of power quality (PQ) measurements in today’s electric infrastructure and reviews areas of application for PQ monitoring. It will cover the IEC standard for power quality and its parameters. Finally, it summarizes the key differences between Class A and Class S power quality meters. Part 2 will illustrate recommended solutions on how to design a standards-compliant power quality meter.
Power quality (PQ) has found a renewed interest due to changing power generation modes and consumption dynamics. The unprecedented growth in renewable sources at different voltage levels has increased the amount of PQ-related issues. Consumption patterns have also seen a wide transformation due to unsynchronized loads added at multiple entry points of the grid and voltage levels.
The Need for Power Quality Measurement in Today’s Electric Infrastructure
Some examples are electric vehicle (EV) chargers that can require hundreds of kilowatts and a great number of data centers and their related equipment, such as heating, ventilation, and air conditioning. In industrial applications, arc furnaces that run by variable frequency drives, switching transformers, etc., not only add a lot of unwanted harmonics to the grid but are responsible for voltage dips, swells, transient brownouts, and flicker.
Figure 1. Power quality issues. Image used courtesy of Bodo’s Power Systems [PDF]
Power quality in the utility space refers to the quality of the voltage delivered to the consumer; a series of prescribed regulations for the magnitude, phase, and frequency determine this quality of service. However, by definition, it denotes both voltage and current. While the voltage is easily controlled by the generation side, the current is governed largely by consumer usage. The concept and implications of PQ issues are rather widespread depending on the end users.
The economic impact of bad PQ has been studied and surveyed extensively in the last few years; its effects are estimated to be in the region of billions of dollars worldwide.1 All these studies conclude that monitoring the quality of power has a direct impact on the economic results of many business sectors. Even though it is clear how bad PQ negatively affects the economics of business, monitoring it efficiently and effectively at scale is not an easy task. Monitoring PQ in a facility involves having highly trained personnel and expensive equipment installed on multiple points along the electric system for long or indefinite periods of time.
Power Quality Monitoring Applications
Power quality monitoring is often seen as a cost-saving strategy for some business sectors and a critical activity for others. Power quality issues can arise in a broad range of electric infrastructure, as illustrated in Figure 2. As we’ll discuss later, power quality monitoring is becoming increasingly critical in business sectors such as electric generation and distribution, EV charging, factories, and data centers.
Electricity Utility Companies, Electricity Transmission, and Distribution
Utility companies serve the consumers with distribution systems that include generating stations, which are power substations that supply electricity via transmission lines. The voltage supplied via these transmission lines is stepped down to lower levels by substation transformers, which inject certain harmonics or inter-harmonics into the system. Harmonic currents in distribution systems can cause harmonic distortion, low power factor, and additional losses as well as overheating in the electrical equipment2, leading to a reduction in the lifetime of equipment and increases in cooling costs. Nonlinear single-phase loads served by these substation transformers deform the current’s waveform. The unbalance of nonlinear loads leads to additional losses on power transformers, additional neutral loads, unexpected operation of low power circuit breakers, and incorrect measurement of electricity consumed.3 Figure 3 illustrates the effect of these linear loads.
Figure 2. The dynamics of generation and consumption can lead to power quality issues across electric infrastructure. Image used courtesy of Bodo’s Power Systems [PDF]
Electricity generation by wind and solar photovoltaic (PV) systems injected into the grid cause several power quality problems as well. On the wind generation side, wind intermittency creates harmonics and short-duration voltage variations.4 The inverters in PV solar systems create noise that can produce voltage transients, distorted harmonics, and radio frequency noise because of the high-speed switching commonly used to increase the efficiency of the energy harvested.
EV chargers can face multiple power quality challenges, both in power sent to and from the grid (see Figure 4). From a power distribution company perspective, power electronics-based converters used in EV chargers inject harmonics and inter harmonics. Chargers with improperly designed power converters can inject direct currents (DC). Additionally, fast EV chargers introduce rapid voltage changes and voltage flicker into the grid. From the EV charger side, faults in transmission or distribution systems lead to voltage dips or interruptions of supply voltage to the charger. Reduction of voltage from the EV charger tolerance limits will lead to activation of undervoltage protection and disconnection from the grid (which leads to a very bad user experience).5
Figure 3. The impact of current harmonics generated by a nonlinear load. Image used courtesy of Bodo’s Power Systems [PDF]
Power quality problems caused by power supply variations and voltage disturbances cost approximately $119 billion (U.S.) per year for industrial facilities in the United States, as per an Electric Power Research Institute (EPRI) report.6 Additionally, 25 EU states suffer an equivalent of $160 billion (U.S.) in financial losses per year due to different PQ issues, according to the European Copper Institute.7 These figures are linked to subsequent downtime and production losses as well as the equivalent of intellectual productivity losses.8
Figure 4. Power quality issues for EV chargers. Image used courtesy of Bodo’s Power Systems [PDF]
Degradation of power quality is usually caused by intermittent loads and load variations from arc furnaces and industrial motors. Such disturbances give rise to surges, dips, harmonic distortions, interruptions, flicker, and signaling voltages.9 To detect and record these disturbances inside a factory installation, it is necessary to have power quality monitoring equipment at several points throughout the electric installation or, even better, have it at the load level. With the arrival of new Industry 4.0 technologies, power quality monitoring at the load can be addressed by industrial panel meters or submeters to have a comprehensive view of the quality of the power delivered to each load.
Presently, most business activities depend on data centers in one way or another to provide email, data storage, cloud services, etc. Data centers demand a high level of clean, reliable, and uninterrupted electricity supply. PQ monitoring excellence helps managers prevent costly outages and helps manage equipment maintenance, or replacement, required due to issues on the power supply units (PSU). The integration of uninterruptable power supply (UPS) systems into rack power distribution units (PDUs) represents another reason to add PQ monitoring to IT racks inside the data center. This integration can provide visibility to power issues at a power socket level.
UPS system failure, including UPS and batteries, is the primary cause of unplanned data center outages, according to a report made by Emerson Network Power.10 Around a third of all reported outages cost companies nearly $250,000.11 UPS systems are used on every data center to ensure clean and uninterrupted power. These systems isolate and mitigate most of the power problems from the utility side, but they do not protect against issues generated by the PSU of IT equipment itself. IT equipment PSUs are nonlinear loads that can introduce harmonic distortion in addition to other problems caused by equipment, such as those resulting in high-density cooling systems with variable frequency speed-controlled fans. Apart from these issues, PSUs also face interference that comes in multiple forms, such as voltage transients and surges, voltage swells, sags, and spikes, imbalance or fluctuations, frequency variation, and poor facility grounding.
Power Quality Standards Defined
Power quality standards specify measurable limits to the electricity magnitudes as to how far they can deviate from a nominal specified value. Different standards apply to different components of the electricity system. Specifically, the International Electrotechnical Commission (IEC) defines the methods for measurement and the interpretation of results of PQ parameters of alternating current (AC) power systems in the IEC 61000-4-30 standard. The PQ parameters are declared for fundamental frequencies of 50 Hz and 60 Hz. This standard also establishes two classes for measurement devices: Class A and Class S.
Figure 5. IEC power quality standards. Image used courtesy of Bodo’s Power Systems [PDF]
► Class A defines the highest level of accuracy and precision for the measurements of PQ parameters and is used for instruments requiring very precise measurements for contractual matters and dispute resolution. It is also applicable to the devices that need to verify standards compliance.
► Class S is used for power quality assessment, statistical analysis applications, and diagnostics of power quality problems with low uncertainty. The instrument in this class can report a limited subset of the parameters defined by the standard. The measurements made with Class S instruments can be done on several sites on a network, on complete locations, or even on single pieces of equipment.
It is important to note that the standard defines the measurement methods, establishes a guide for the interpretation of the results, and specifies the performance of the power quality meter. It does not give guidelines on the design of the instrument itself.
The IEC 61000-4-30 standard defines the following PQ parameters for Class A and Class S measurement devices.12
- Magnitude of the supply voltage and current
- Supply voltage dips and swells
- Voltage interruptions
- Supply voltage unbalance
- Voltage and current harmonics and interharmonics
- Rapid voltage change
- Underdeviation and overdeviation
- Mains signaling voltage on the supply voltage
Figure 6. Classification of power quality parameters in a timescale. Image used courtesy of Bodo’s Power Systems [PDF]
Table 1. IEC 61000-4-30 Class A and Class S Key Differences.
|Class A||Class S|
|Voltage Measurement Accuracy||±0.1%||±0.5%|
|Current Measurement Accuracy||±1%||±2%|
|Voltage and Current rms Calculation||Half-cycle steps||One-cycle steps|
|Frequency Measurement Accuracy||±10 mHz||±50 mHz|
|150/180-Cycle Aggregation||No gaps permitted, synchronized with UTC 10 min tick||Gaps between aggregations allowed|
|Measurements of Harmonics up to Order||50th||40th|
|Time-Clock Uncertainty per 24 Hours||±1 second||±5 seconds|
|Time Synchronization||GPS receiver, radio timing signals or network timing signals||Not required|
|Operation Temperature Range||0°C to 45°C||Specified by manufacturer|
Differences Between Class A and Class S Defined by the IEC 61000-4-30 Standard
Although Class A defines higher levels of accuracy and precision than Class S, the differences are beyond just levels of accuracy. Instruments must comply with requirements such as time synchronization, quality of probes, calibration period, temperature ranges, etc. Table 1 presents a list of requirements that instruments shall meet to be certified in one or the other class.
Power Quality Summary
Power quality issues are present across the whole electric infrastructure. Having equipment that monitors these PQ issues helps to improve performance, quality of service, and equipment lifetime while reducing economic losses. In Part 2, “How to Design a Standards Compliant Power Quality Meter,” we will introduce an integrated solution and a ready-to-use platform that can significantly accelerate development and reduce costs for developing PQ monitoring products.
1 Panuwat Teansri, Worapong Pairindra, Narongkorn Uthathip Pornrapeepat Bhasaputra, and Woraratana Pattaraprakorn. “The Costs of Power Quality Disturbances for Industries Related Fabricated Metal, Machines and Equipment in Thailand.” GMSARN International Journal, Vol. 6, 2012.
2 Sai Kiran Kumar Sivakoti, Y. Naveen Kumar, and D. Archana. “Power Quality Improvement In Distribution System Using DStatcom in Transmission Lines.” International Journal of Engineering Research and Applications (IJERA), Vol. 1, Issue 3.
3 Gabriel N. Popa, Angela Lagar, and Corina M. Diniş. “Some Power Quality Issues in Power Substation from Residential and Educational Buildings.” 10th International Symposium on Advanced Topics in Electrical Engineering (ATEE), IEEE, 2017.
4 Sulaiman A. Almohaimeed and Mamdouh Abdel-Akher. “Power Quality Issues and Mitigation for Electric Grids with Wind Power Penetration.” Applied Sciences, December 2020.
5 George G. Karady, Shahin H. Berisha, Tracy Blake, and Ray Hobbs. “Power Quality Problems at Electric Vehicle’s Charging Station.” SAE Transactions, 1994.
6 David Lineweber and Shawn McNulty. “The Cost of Power Disturbances to Industrial and Digital Economy Companies.” Electric Power Research Institute, Inc., June 2001.
7 Roman Targosz and Jonathan Manson. “Pan-European Power Quality Survey.” 9th International Conference on Electrical Power Quality and Utilisation, IEEE, 2007.
8 Subrat Sahoo. “Recent Trends and Advances in Power Quality.” Power Quality in Modern Power Systems, 2020.
9A. El Mofty and K. Youssef. “Industrial Power Quality Problems.” 16th International Conference and Exhibition on Electricity Distribution, 2001. Part 1: Contributions. CIRED (IEE Conf. Publ No. 482), IEEE, June 2001.
10 Cost of Data Center Outages.” Ponemon Institute, January 2016.
11 Data Center Outages Are Common, Costly, and Preventable.” Uptime Institute.
12 IEC 61000-4-30:2015: Electromagnetic Compatibility (EMC)-Part 4-30: Testing and Measurement Techniques-Power Quality Measurement Methods.” International Electrotechnical Commission, February 2015.
This article originally appeared in Bodo’s Power Systems [PDF] magazine
Featured image used courtesy of Adobe Stock