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DOE Announces New Solar Cell Breaks “40% Efficient” Sunlight-to-Electricity Barrier

December 06, 2006 by Jeff Shepard

The U.S. Department of Energy (DOE) announced that with DOE funding, a concentrator solar cell produced by Boeing and Spectrolab has recently achieved a conversion efficiency of 40.7%, establishing a new milestone in sunlight-to-electricity performance. This breakthrough may lead to systems with an installation cost of only $3 per watt, producing electricity at a cost of 8-10 cents per kilowatt/hour, making solar electricity a more cost-competitive and integral part of our nation's energy mix.

"Reaching this milestone heralds a great achievement for the Department of Energy and for solar energy engineering worldwide," stated Alexander Karsner, Assistant Secretary for Energy Efficiency and Renewable Energy. "We are eager to see this accomplishment translate into the marketplace as soon as possible, which has the potential to help reduce our nation's reliance on imported oil and increase our energy security."

Attaining a 40% efficient concentrating solar cell means having another technology pathway for producing cost-effective solar electricity. Almost all of today's solar cell modules do not concentrate sunlight but use only what the sun produces naturally, what researchers call "one sun insolation," which achieves an efficiency of 12 to 18%. However, by using an optical concentrator, sunlight intensity can be increased, squeezing more electricity out of a single solar cell.

The 40.7% cell was developed using a unique structure called a multi-junction solar cell. This type of cell achieves a higher efficiency by capturing more of the solar spectrum. In a multi-junction cell, individual cells are made of layers, where each layer captures part of the sunlight passing through the cell. This allows the cell to get more energy from the sun's light.

For the past two decades researchers have tried to break the "40% efficient" barrier on solar cell devices. In the early 1980s, DOE began researching what are known as "multi-junction gallium arsenide-based solar cell devices," multi-layered solar cells which converted about 16% of the sun's available energy into electricity. In 1994, DOE's National Renewable Energy laboratory broke the 30% barrier, which attracted interest from the space industry. Most satellites today use these multi-junction cells.

Reaching 40% efficiency helps further the Solar America Initiative (SAI) goals, which aims to win nationwide acceptance of clean solar energy technologies by 2015. By then, it is intended that America will have enough solar energy systems installed to provide power to one to two million homes, at a cost of 5 to 10 cents per kilowatt/hour. The SAI is also key component of the Advanced Energy Initiative, which provides a 22% increase in research and development funding at DOE and seeks to reduce dependence on foreign sources of oil by changing the way Americans power cars, homes and businesses.