Consortium led by Intelligent Energy to deliver Fuel Cell EVs

Intelligent Energy will lead a UK industry consortium that is to develop a new class of zero-emission, light commercial vehicle (LCV). By integrating fuel cell technology into battery electric vehicles (BEVs), the consortium will deliver the capability to provide low carbon LCVs with significantly improved range and rapid refueling. The three-year project, utilizing Intelligent Energy's fuel cell technology, is to develop validated systems and vehicle conversion expertise ready for volume manufacture. The goal is also to provide fleet operators with a solution that enables vehicle operation for extended periods whilst being emissions free at the tailpipe.

The consortium will receive a £6.3m grant from the Advanced Propulsion Centre (APC) as part of the £12.7m project. In addition to lead partner Intelligent Energy, the partners comprise Frost EV, Frost Electronics, Millbrook, CENEX, British Gas and DHL. The collaborative project minimizes technical and commercial risk by initially targeting captive and commercial fleet operators, providing a package that can be integrated into vehicles as an end-of-line fitment at an OEM, or through a new-vehicle conversion facility, or by retro-fitting at approved centers.

Intelligent Energy’s Motive Division Managing Director, James Batchelor, said: “The caliber of the partners underlines the level of confidence in the advantages of and commercial opportunities for fuel cell solutions for electric vehicle application. There is a need to move quickly to capitalize on these opportunities, and this program will enable Intelligent Energy and our partners to do this.

“Ever tightening legislation to decarbonize road transport, such as the introduction of Low and Ultra Low Emission Zones, and the accelerating roll out of hydrogen refueling infrastructure provide a real commercial imperative for the widespread adoption of hydrogen fuel cell technology.” Jon Beasley, Director of Technology and Projects from the Advanced Propulsion Centre, located at the University of Warwick, said: “Our aim is to position the UK as a global center for low carbon propulsion systems development and production. This consortium of British companies is helping the APC to deliver its aim with this innovative project that uses hydrogen fuel cell technologies. It has the potential to deliver a viable zero-emission vehicle for fleet operators around the world.”

Fuel cell systems can be used to increase battery electric vehicle range while maintaining zero emissions. The light commercial vehicle systems developed during this program will offer operational advantages through increased access to restricted emission zones combined with faster refueling times than battery pack recharging alternatives. The consortium will work in conjunction with a steering group including vehicle manufacturers, government agencies and major fleet operators.

James Batchelor added: “To complement Intelligent Energy’s proven business model based on licensing our technology to vehicle makers, we also recognize the potential to secure the early market introduction of our fuel cell systems with the goal to provide range-extended capability to fleet operators of battery electric vehicles.

“Indeed, fleet operators are already engaged with the battery EV market to comply with current and future legislation and achieve corporate environmental sustainability goals. They are pushing for increased range and faster refueling times to allow greater fleet flexibility and reduce costs.

“Many have indicated that without this range extender technology, perhaps just 10 percent of total LCV fleets are likely to be switched to battery EV propulsion. Using cost-effective fuel cell technology, that estimate rises in the short term to about 30 percent.”

He concluded: “By the end of the project, vehicles will be delivered using Intelligent Energy’s class-leading fuel cell technology built to automotive standards, ready for extensive fleet use. The relationships formed as a result of this program will help to develop a mature supply chain and commercial framework, in turn supporting the expansion of hydrogen infrastructure, with the expectation that this will lead to the availability of fuel cells at scale.”