Pushing ‘Print’ on Large-Scale Piezoelectric Materials
The production of motion sensing devices in mobile phones could become cheaper and more energy-efficient through pioneering work on piezoelectrics by researchers at RMIT University in Melbourne, Australia.
Motion sensing devices - or accelerometers - in mobile phones are built using piezoelectric materials, to recognize changes in orientation, tilt and pitch. Researchers have developed a revolutionary method to "print" large-scale sheets of two-dimensional piezoelectric material, opening new opportunities for piezo-sensors and energy harvesting.
Importantly, the inexpensive process allows the integration of piezoelectric components directly onto silicon chips.
Piezoelectric materials are able to convert applied mechanical force or strain into electrical energy. Until now, no 2D piezoelectric material has been manufactured in large sheets, making it impossible to integrate into silicon chips or use in large-scale surface manufacturing.
This limitation meant that piezo accelerometer devices - such as the devices that recognize orientation changes in mobile phones or vehicle air bag triggers - have required separate, expensive components to be embedded onto silicon substrates, adding significant manufacturing costs.
Lead author Nitu Syed and Dr Torben Daeneke.
Now, FLEET researchers at RMIT University have demonstrated a method to produce large-scale 2D gallium phosphate sheets. This allows the material to be formed at large scales in low-cost, low-temperature manufacturing processes onto silicon substrates, or any other surface.
Gallium phosphate (GaPO4) is an important piezoelectric material commonly used in pressure sensors and microgram-scale mass measurement, particularly in high temperatures or other harsh environments.
"As so often in science, this work builds on past successes," lead researcher Professor Kourosh Kalantar-zadeh explains. "We adopted the liquid-metal material deposition technique we developed recently to create 2D films of GaPO4 through an easy, two-step process."
Kalantar-zadeh, now Professor of Chemical Engineering at UNSW, led the team that developed the new method while Professor of Electronic Engineering at RMIT.
The work was materialized as a result of significant contribution from RMIT's Dr Torben Daeneke and the first author of the new Nature Communications paper, PhD researcher Nitu Syed.
The revolutionary method allows easy, inexpensive growth of large-area, wide-bandgap, 2D GaPO4 nanosheets of unit cell thickness.
It is the first demonstration of strong, out-of-plane piezoelectricity of the popular piezoelectric material.
The two-step process:
- Exfoliate self-limiting gallium oxide from the surface of liquid gallium made possible by the lack of affinity between oxide and the bulk of the liquid metal
- "Print" that film onto a substrate and transform it into 2D GaPO4 via exposure to phosphate vapor
The new process is simple, scalable, low-temperature and cost effective, significantly expanding the range of materials available to industry at such scales and quality.
The process is suitable for the synthesis of free standing GaPO4 nanosheets. The low temperature synthesis method is compatible with a variety of electronic device fabrication procedures, providing a route for the development of future 2D piezoelectric materials.
This simple, industry-compatible procedure to print large surface area 2D piezoelectric films onto any substrate offers tremendous opportunities for the development of piezo-sensors and energy harvesters.
These are materials that can convert applied mechanical force or strain into electrical energy. Such materials form the basis of sound and pressure sensors, embedded devices that are powered by vibration or bending, and even the simple ‘piezo' lighter used for gas BBQs and stovetops.
Piezoelectric materials can also take advantage of the small voltages generated by tiny mechanical displacement, vibration, bending or stretching to power miniaturized devices.
Gallium phosphate GaPO4 is a quartz-like crystal used in piezoelectric applications such as pressure sensors since the late 1980s, and particularly valued in high-temperature applications. Because it does not naturally crystallize in a stratified structure and hence cannot be exfoliated using conventional methods, its use to date has been limited to applications that rely on carving the crystal from its bulk.
The study; "Printing two-dimensional gallium phosphate out of liquid metal" is published in Nature Communications (DOI: 10.1038/s41467-018-06124-1).