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Fiat and Nuvera Join Forces to Develop Hydrogen Fuel Cell Propulsion

December 01, 2005 by Jeff Shepard

Nuvera Fuel Cells (Cambridge, MA) has penned a multi-year agreement with Fiat Powertrain Technologies (Milan) and Centro Ricerche Fiat (Orbassano, Italy) to research and develop a high-efficiency hydrogen fuel cell propulsion system for fuel cell vehicles. Together, the partners will be the exclusive supplier of the new fuel cell powertrain to the Fiat Group, which includes Fiat Auto, IVECO, and Case New Holland. The partnership shall also be open to discuss possible supplies to OEMs worldwide.

The goal of this program is to enable Nuvera, Fiat Powertrain Technologies and Centro Ricerche Fiat to further develop a fuel cell powertrain system that will allow automakers to develop a technically, economically and environmentally viable fuel cell vehicle in the near future. The system will combine the recently released, highly advanced Nuvera Andromeda II stack with the specific plant and control system developed by Fiat Powertrain Technologies and Centro Ricerche Fiat which includes all necessary auxiliaries satisfying automotive standards, including a low pressure and high efficiency air compressor.

According to Centro Ricerche Fiat and Fiat Powertrain Technologies technical experience, and after several years of work with Nuvera and benchmarking with other fuel cell stack providers, the Andromeda II technology represents one of the most promising fuel cell stacks available today. This technology, along with Nuvera's low cost, non-coated metallic stack architecture and Centro Ricerche Fiat's simplified plant architecture, would allow OEMs to introduce viable fuel cell vehicles more quickly than once thought possible.

Centro Ricerche Fiat underlines that the hydrogen fuel cell propulsion system has been developed with an air delivery system that was specifically designed to match the requirements of the fuel cell stack. By designing the air system completely around the fuel cell stack, the purpose-built compressor delivers exactly what the fuel cell system requires across the entire operating range, allowing the highest efficiency and lowest cost, compared to other currently available compressor technologies.

"This is a major milestone for Nuvera and the future of fuel cell vehicles," said C. Roberto Cordaro, President and CEO of Nuvera Fuel Cells. "This new development, which further demonstrates Nuvera's leadership in transportation fuel cells, will allow Nuvera to provide both fuel cell stacks and entire fuel cell systems to our partners and potential customers to help accelerate the development — and introduction — of fuel cell vehicles."

The new fuel cell system operates at low pressure and without external humidification, which allows simplification of the plant's architecture. The reduction in parts also reduces parasitic power losses and simplifies the control of the system, resulting in higher efficiency and enhanced reliability.