ZapBatt and Toshiba Build Real Chemistry to Power the Micro-Mobility Movement

July 29, 2022 by Stephanie Leonida

ZapBatt and Toshiba combine their technological expertise to create a more intelligent, safe, and cost-effective battery system for the micro-mobility market.

On July 19, the intelligent battery system specialist, ZapBatt, and Toshiba announced a partnership to create improved battery solutions for the micro-mobility sector. ZapBatt’s next-generation hardware and artificial intelligence (AI)-based software technology will be applied to Toshiba’s lithium-titanium-oxide (Li-titanate or LTO) battery cells


ZapBatt Battery System with the Case Removed

ZapBatt LTO Battery and Battery Management System. Image used courtesy of ZapBatt


An LTO Battery Management System Using AI

ZapBatt has provided a battery management system (BMS) that will work with Toshiba's LTO battery cells, offering high power charging and improved power balancing. Integrated AI also allows for tracking, analysis, and optimization of 26 specifications for improved battery performance in real-time.


ZapBatt Co-founder and CEO, Charlie Welch, alongside a ZapBatt Battery Pack. Image used courtesy of ZapBatt


In a conversation with EE Power, ZapBatt's CEO and co-founder, Charlie Welch, explained:

“The battery industry has built all the chips, charging circuits, and balancing circuits around a standard 3.0 to 4.2 V 18650 cell or similar technology.” 

Toshiba's LTO cells, though, have nominal output voltages of 2.3 to 2.4 V. ZapBatt’s hardware solution, known as Bi-Directional Adaptive Terminal Voltage (BATV), serves as a “universal adapter” that is expected to support faster integration of newer chemistries.

“We can make the battery side and the load side all play nice and adapt it all with software. This was part of our big breakthrough—to increase the speed of integration of lithium chemistries that do not fit the standard integration.”

Welch described their BATV system as providing digital controls to fine-tune the DC voltage of the battery to match the system requirements through software. Their BMS supports high-power charging up to 120 A with high-power balancing specifically designed to work with LTO and similar chemistries.


Toshiba’s LTO Battery Technology

Toshiba’s SCiB (Super Charge Ion Battery) technology is based on LTO chemistry that enables fast charging in less than 20 minutes and offers minimal capacity degradation (less than 20%) through 10,000 or more charge-discharge cycles. 


Toshiba LTO Super Charge Ion Battery (SCiBTM). Image used courtesy of Toshiba


The LTO chemistry of the SCiB battery uses Li-titanate instead of the graphite typically used in the anode of a standard lithium-ion battery (LiB). This replacement results in the formation of a spinel three-dimensional (3D) crystal structure. The Li-titanate crystals form on the surface of the battery anode and provide a large surface area for electrons to pass to and from the anode much more quickly. This leads to much more rapid recharging and longer battery life, which also means less material waste.

Toshiba’s LTO battery cells can operate in harsh environments from -30 ºC to 55 ºC. Additionally, the cells do not suffer from overheating and thermal leakage. Lithium titanium batteries lack carbon and oxides (of aluminum, nickel, cobalt, and manganese) which are known to be toxic to the environment and unstable in their chemistry. 


Electric Micro-Mobility Applications

ZapBatt and Toshiba’s combined technologies are targeted to provide more intelligent, adaptable, and safer battery alternatives for e-bikes and other electric micro-mobility vehicles including scooters and mopeds. These small, lightweight electric vehicles are ideal for short journeys in urban areas. They are less cumbersome and more nimble than cars, cheaper to operate and maintain, easier to park, and create less pollution.


Featured image used courtesy of ZapBatt